1. Personal Watercraft Parts Products
  2. sku: 11316402197901711
  3. POLARIS 9917204

POLARIS 9917204 Service Manual

fits model: 325, 425, Xpedition. make: Polaris. year: 2002.

9917204 Polaris 2002 Xpedition 325 / 425 Service Manual Pn

( Manufacturer Part Number: 9917204 ), ( Part Type: Manual ), ( Country Of Origin: United States )

Review POLARIS Service Manual Pn fits XPEDITION 325 425 2002

Polaris 9917204 2002 Xpedition 325 425 Service Manual

The Polaris 9917204 service manual is a comprehensive guide designed specifically for the 2002 Polaris Xpedition 325 425 all-terrain vehicle (ATV). This manual is an essential tool for both professional technicians and enthusiast owners who aim to maintain, repair, or customize their Polaris Xpedition 325 425 ATV.

The manual is meticulously organized and includes detailed diagrams and illustrations to help users navigate complex systems and components of the ATV. The content covers a wide range of topics, from routine maintenance tasks and troubleshooting common issues to in-depth repairs and modifications.

Some of the areas covered in the manual include:

1. Engine: The manual provides detailed instructions on engine disassembly, maintenance, and reassembly. It includes information on spark plug replacement, air filter cleaning, and carburetor adjustment.

2. Transmission: The manual covers the inspection, maintenance, and repair of the transmission system. This includes information on clutch adjustment, belt replacement, and gearbox rebuild.

3. Electrical System: The manual provides detailed information on the electrical system, including wiring diagrams and troubleshooting guides. It covers topics such as battery maintenance, starter system repair, and instrument cluster replacement.

4. Suspension and Steering: The manual covers the inspection, maintenance, and repair of the suspension and steering systems. It includes information on shock absorber replacement, wheel bearing service, and steering head bearing replacement.

5. Brakes: The manual provides detailed instructions on the inspection, maintenance, and repair of the braking system. It covers topics such as brake pad replacement, master cylinder service, and wheel cylinder replacement.

6. Chassis and Frame: The manual covers the inspection, maintenance, and repair of the chassis and frame. It includes information on axle service, frame welding, and body panel replacement.

7. Drive System: The manual covers the inspection, maintenance, and repair of the drive system. It includes information on CV joint replacement, driveshaft service, and differential rebuild.

8. Cooling System: The manual provides detailed instructions on the inspection, maintenance, and repair of the cooling system. It covers topics such as radiator replacement, water pump service, and thermostat replacement.

9. Fuel System: The manual covers the inspection, maintenance, and repair of the fuel system. It includes information on fuel filter replacement, carburetor adjustment, and fuel tank repair.

10. Exhaust System: The manual provides detailed instructions on the inspection, maintenance, and repair of the exhaust system. It covers topics such as muffler replacement, exhaust pipe repair, and catalytic converter replacement.

Overall, the Polaris 9917204 service manual is an indispensable resource for anyone who owns a 2002 Polaris Xpedition 325 425 ATV. Its detailed and accurate information, along with its clear and easy-to-follow instructions, make it an invaluable tool for maintaining, repairing, or customizing this versatile and capable off-road vehicle.

Pros and Cons of buying a Polaris 9917204 2002 Xpedition 325 425 with Conclusion and Recommendation

Introduction:

The Polaris 9917204 2002 Xpedition 325 425 is a utility side-by-side vehicle known for its durability and versatility. Like any other product, it comes with its advantages and disadvantages. In this article, we will discuss both aspects to help potential buyers make an informed decision.

Pros:

1. Powerful Engine: The Polaris Xpedition 325 425 is equipped with a 425cc, twin-cylinder, liquid-cooled engine that delivers impressive power and torque, making it suitable for various terrains and heavy-duty tasks.

2. Versatility: This utility vehicle offers multiple seating configurations and can be used for various purposes, including farm work, hunting, and recreation.

3. Durable Chassis: The Polaris Xpedition 325 425 features a robust steel frame that can withstand rough terrain and heavy loads.

4. Comfortable Cab: The vehicle's cab offers ample legroom, adjustable seats, and a comfortable riding experience, making it an excellent choice for long hours of use.

5. Ample Storage: The Xpedition 325 425 offers generous cargo space, allowing users to carry tools, equipment, and other essentials for their tasks.

Cons:

1. Fuel Consumption: The vehicle's powerful engine results in high fuel consumption, which can be a disadvantage for those who frequently use the vehicle for extended periods.

2. Limited Suspension Travel: The Xpedition 325 425's suspension travel is relatively limited compared to other side-by-side vehicles in its class, which can impact its performance on rough terrain.

3. Maintenance Requirements: Like any other vehicle, the Polaris Xpedition 325 425 requires regular maintenance, including oil changes, filter replacements, and tire rotations, which can be time-consuming and costly.

4. Price: The vehicle's advanced features and robust construction come at a higher price point than some of its competitors.

Conclusion:

The Polaris 9917204 2002 Xpedition 325 425 is an excellent choice for those seeking a powerful, versatile, and durable utility vehicle for various tasks. Its pros, such as a powerful engine, comfortable cab, and ample storage, outweigh the cons, including high fuel consumption, limited suspension travel, and maintenance requirements. However, potential buyers should consider the vehicle's price point and their specific needs before making a purchase.

Recommendation:

If you require a utility vehicle for heavy-duty tasks and are willing to invest in a higher-priced option, the Polaris 9917204 2002 Xpedition 325 425 is an excellent choice. Its powerful engine, comfortable cab, and versatile design make it an excellent investment for those seeking a durable and reliable utility vehicle. However, if fuel efficiency and low maintenance are your priorities, you may want to consider alternative options in the market.

Details:

Free shipping in the USA This is a factory Polaris service manual. It is in good condition. The part number is 9917204. It is for 2002 Polaris Xpedition 325 425 ATV.

part #: 9917204 prices

  • $19.94-$70.00

specifications perwatercraft:

  • for models: 325, 425, Xpedition
  • for makes: Polaris
  • for years: 2002
  • mpn: 9917204
  • part type: Manual
  • country of origin: United States

payments perwatercraft:

  • other
  • wallet: Paypal
  • credit card: Diners-club

returns perwatercraft:

  • time: 30 Days
  • paid by: Seller
  • policy: Returns Accepted

shipping perwatercraft:

  • class: Economy
  • carrier: USPS
  • transit: 4-8 Days
  • cost: $0.00
  • type: Calculated
  • service: USPS Media Mail

seller perwatercraft:

  • city: Westminster, Maryland
  • # reviews: 6115
  • rating: 99.3%

general perwatercraft:

  • Parts Accessories > Personal Watercraft Parts > Other Parts
  • condition: Used

offer perwatercraft:

  • started: March 26, 2026
  • sold: 0
  • availability: In Stock
  • quantity: 1
  • options: Ship-to-home
for models: 325, 425, xpedition, for makes: polaris, for years: 2002, part type: manual, country of origin: united states,
category: watercraft parts > parts, sku: 11316402197901711,

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5 offers $19.94–$70.00 USD
  • Offer #1: $19.94 price + $0.00 shipping estimate = $19.94* total. Lots of life left in this manual. Manual is in good used condition.FREE SHIPPING
  • Offer #2: $70.00 price + $0.00 shipping estimate = $70.00* total. Still in it's plastic The BNOS 2002 Polaris Xpedition 325 425 Service Manual OEM is a comprehensive guide designed specifically for maintenance and repair of the 2002 Polaris Xpedition 325 and 425 models.FREE SHIPPING
  • Offer #3: $27.94 price + $14.00 shipping estimate = $41.94* total. OEM Factory 2002 Polaris Xpedition 325 & 425 Service Manual PN: Like new out of plastic.+$14.00 shipping
  • Offer #4: $20.00 price + $0.00 shipping estimate = $20.00* total.FREE SHIPPING
  • Offer #5: $39.00 price + $0.00 shipping estimate = $39.00* total. It is in good condition. This is a factory Polaris service manual.FREE SHIPPING

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